How to do a good job in the design of non-standard automation equipment processing?
by：QY Precision 2020-04-03
Nowadays, with the rapid rise of the processing industry, many buyers who need hardware processing have put forward higher requirements for hardware processing and CNC lathe CNC processing. In particular, the design of non-standard automation equipment processing is more difficult due to the variety of non-standard automation equipment processing. Although there is no standard equipment for non-standard automation equipment processing, the variety is complicated and varied, serving a variety of departments. This requires non-standard design engineers to have good professional qualities, broad knowledge, good flexibility and originality, good at inferences, more ideas, and unique insights, can transplant and integrate other institutions into their own design intentions. Design of non-standard automation equipment processing 1. The production of non-standard automation equipment processing is carried out in small batches with single pieces, and has experience and technical requirements for relevant designers. In the design of non-standard automation equipment processing, the Chinese standard system and standard system of non-standard equipment are mainly adopted, following' Primary film stress or maximum direct stress shall not exceed allowable stress' The principle, in terms of safety factor, the design of non-standard equipment mainly considers stress concentration and its type, complexity of stress evaluation method, material unevenness, geometric factors, defects in welded joints and other factors. 2. In the design of non-standard automation equipment processing, first of all, in the selection of standard parts, try to use finished parts, in order to effectively reduce the cost of non-standard products in terms of raw material consumption, management costs, and yield. The use of finished parts can also enable the equipment to have better reliability after being put into the market, prolong the design and manufacturing cycle of the equipment and improve the design efficiency. Secondly, the design of non-standard automation equipment processing should carefully study the technical scheme of the equipment on the basis of meeting the process design conditions, and determine the advanced, reasonable and stable non-standard equipment. 3. In the design work of non-standard automation equipment processing, in addition to considering whether the design meets the customer and production needs, it is also necessary to consider whether the structure of non-standard automation equipment processing is reasonable, whether it is safe and stable, easy to process, manufacture, install and maintain, designers should strictly implement the relevant standards and specifications, and fully understand the process requirements, physical parameters and functions of non-standard settings, there is also a comparison of multiple schemes to determine the best scheme. On the other hand, designers should pay attention to the rationality of the design of non-standard equipment parts. When designing, it is necessary to check whether the parts meet the requirements of rigidity and strength, it is also necessary to reasonably select the materials, matching types and processing methods of the parts. 4. Standardization in the design work is the institutional premise to promote the smooth development of the design work and facilitate the introduction and absorption of advanced foreign technologies. Whether the design work is excellent or not is directly related to the level and quality of non-standard automation equipment processing. Standardized design work should formulate strict design procedures, systematically demonstrate technical solutions, design construction drawings, review process performance and standardization. In the standardization of drawings and design documents, it is necessary to check whether it complies with relevant national regulations. Carefully examine and strictly examine nouns, terms, symbols, formats, formats, names, codes, etc. , and implement relevant standards and norms for design work. To do a good job in the design of non-standard automation equipment processing, we should not only consider the process and technical problems, but also give priority to its effects and benefits, and use them as the main criteria for judging the success of non-standard automation equipment processing. The design of non-standard automation equipment should be convenient for maintenance and processing, and processing problems should be considered in design, such as not drilling holes on arc surfaces as far as possible, if drilling is necessary, or passing through the center, or first process the platform and then drill. The parts and parts of the products designed for non-standard automation equipment are inquired in the market, and the parts are used as common parts as possible to facilitate maintenance and exchange. Finally, in the design of non-standard automation equipment processing, we should also adhere to the humanized design concept, repeatedly measure whether the use of equipment conforms to the workers' use habits, and pay more attention to details.