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CNC router changes the face of business: the time and effort of manual routing hindered business. The addition of a CNC router helped the company soar.

by:QY Precision      2019-10-26
The conversion from manual machine tools to CNC routers helps manufacturers of regenerative equipment to produce a variety of products, while reducing production time by 90%. [
Slightly] Illustrations
MD Baltimore RBC safises provides safety protection for machinery, electronic equipment control panels, medical laboratory equipment enclosures, and other products.
When the company makes the product by hand, it has to throw out the complicated parts because the production time is too long.
Installing a CNC router allows companies to compete in cutting complex parts.
RBC enterprise owner Robert Couts now uses cad software to define the geometry of the part, cutting parts by CNC machines.
\"In the past, it took 16 hours to manually produce 32 polycarbonate timing windows,\" Couts said . \".
\"Now, I can make the same parts on my Techno LC CNC router in 90 minutes.
Coates founded RBC in 2002.
When he started working, he produced it manually using vertical milling machines, table saws and routers.
\"It\'s time to produce high-quality parts by hand --
Consumption, and a considerable amount of experience has been taken, \"Coates said.
For example, the timing window consists of a 12 \"disk with a series of holes around it.
Each hole must be positioned precisely.
I used to weld parts on a milling machine with a split head.
It takes about 30 minutes for each part.
Make a mistake and scrap the parts.
CNC solves these problems by ensuring accuracy, Coates said.
When looking into the CNC options, he found out the least
The expensive machine costs about $100,000 for his work, surpassing his ability to operate.
He found that this type of machine was designed to cut metal. iron base.
He needs a cheaper option.
He found it in the Techno lc cnc router.
No need to cut steel by hand. The router has the required accuracy, speed, ease of programming and operability.
The CNC router is designed for polymer, wood and non-ferrous metals.
It costs less than $20,000, including software.
\"I\'m happy with my choice,\" says Couts . \".
\"I found the router easy to use and reliable.
I will call Techno when I have a question and receive the answer immediately.
For example, once the servo motor fails.
The technical support representative helped me solve the problem.
He sent a new car next month. day air.
He took me through the installation and re-calibration process.
I returned to work 24 hours later.
\"Techno\'s LC series CNC router is included in t-
Slot aluminum countertops, ballscrews on all three shafts, closed-
Servo motor driver and technical window-based G-code interface.
Techno provides free software upgrades for the life of the machine.
The driver provides playback-
Free movement, accuracy and repeatability with minimal maintenance. The closed-
The closed loop servo control system provides constant position feedback, higher power and continuous motion, thus eliminating the loss of position in the middle of the part.
The machine has five sizes, working envelopes 30 \"x24\", 48 \"x48\", 48 \"x 96\", 59 \"x 120\", 78 \"x 120\"
Each model provides 0 accessibility.
001 \", the resolution is 0.
0002 \", the maximum speed is 250 ipm.
Optional equipment includes laser scanning module, CNC lathe accessories, Porter cable router, vacuum blower and four-axis rotary table.
With a CNC router, Couts can produce complex work.
He began drawing geometry using the EnRoute 3 Professional CAD/CAM software of Scanvec Amiable.
The time window took so much time and effort that it was done in a few minutes now.
It takes about 20 minutes to design a timing window using software.
Then he generated G-
The code required to operate the machine and export it to the machine controller.
When he needs to cut the part, he loads a piece of 4\'x8\' pc, selects the program and starts the work.
It runs and cuts 32 parts in about 90 minutes.
When the part is running, Couts usually program for the next job or prepare a quote for the customer.
Cam is another example of a part that is produced manually and is now produced on the router.
He used to make this part from 3/4.
Thick plastic sheet using manual router.
It\'s hard to cut parts manually because it has a 1
About 3\' long wide arc.
Because it is too narrow, there will be a chatter during the cutting process.
Because the operator\'s hand is close to the cutter, the operation is also very dangerous.
It takes about two hours to manually route 10 parts.
CNCrouter now cuts 10 parts in 30 minutes.
The Techno router provides higher accuracy and surface finish.
Couts also saves material costs because routers can nest parts more efficiently than manually.
\"About half of the company\'s revenue comes from technology LC machines,\" says Couts . \".
\"The sales growth is due to the fact that CNCrouter makes it practical to produce complex parts that we cannot cut manually,\" he said . \".
\"I have acquired military, medical and industrial jobs that have not been able to compete in the past because these parts are too complicated to meet the tolerances required for manual machining or because hand-made requires tools.
\"If I don\'t have a CNC router, I have to consider turning off my business. \" Techno Inc. Visit www. rsleads. com/709mn-
221 learn more
Shaft motion controller RMC150/151 s for North America and international regions is multi
Shaft motion controller for North America and international regions.
The RMC151 includes pressure/force options.
More than RMC150
Axis motion controller includes rmc150 CPU module with built-in functions
Ethernet port at 10/100 MHz.
Program, configure, diagnose, and auto tune using the ingrmctools software.
The RMC150 can handle up to eight synchronous axes.
RMC151 can control eight pairsloop position-
Pressure/force axis.
Delta Computer Systems Co. , Ltd. ; Vancouver, WA [
Slightly] Illustrationswww. rsleads. com/709mn-
The 222 protection machine tool control Sinumerik 840D sl is a Profinet connection controlled by the machine tool.
As a Profinet controller, Sinumerik in the machine also controls the distributed I/o or Sinamics S120 system as the specified drive. Both cable-
Based on connection and W-
LAN communication can be used for this purpose.
With Profinet, the machine has area
Time Ethernet system that meets IT, automation, and motion control requirements.
Open standards are also allowed through W-LANor GPRS.
The communication interface can connect to the toremote service center wirelessly using GPRS.
The Sinumerik control system can prevent attacks from the network.
With Scalance S from Simatic Net, machine tool controls can also prevent data espionage, data manipulation, overload of communication systems, interaction, and address errors.
The existing network structure does not have to be modified or adjusted.
Siemens Automation and drive;
Village of elkgrove, IL [
Slightly] Illustrationswww. rsleads. com/709mn-
223 CNC simulator NC guide and NCGuidePro CNC simulator provide a realistic operation, part programming and maintenance environment to reduce training costs.
CNC guide rail and CNC-
GuidePro can simulate various cnc configurations including lathe, machining center and composite applications.
Multiple display and keyboard configurations can be selected and saved to match each CNCs used in your organization.
Automation of GE Fanuc;
Charlottsville, VA www. rsleads. com/709mn-
The 224 fieldbus availability IndraLogic PLC platform provides device networks and Ethernet ipconnection for the North American, European and Asian markets.
Users can now choose their field bus with minimal engineering changes.
Uniform device enet connections can now be used as scanners in motion and plc controllers;
Panel of the company-
Install online I/O and ip67field line I/O systems;
Servo and spindle drive platform.
The Ethernet I/P adapter function is provided through the local Ethernet port of the CNC and PLC controllers with unsolicited explicit messaging.
The company has already provided the Profibus DP as a standard fieldbus platform.
Bosch Rexroth;
Hoffman Manor, IL [
Slightly] Illustrationswww. rsleads. com/709mn-
225 marking machine control PCS-
2000 operation dot-
Engraving Machine, laser engraving machine and engraving machine.
Its software shows the operator how to enter the date code, serial number, change the location of the text, or mark the direction.
It uses Intel saiyang 2.
0 GHz processor with 256 Mb RAM and 30 gb storage.
15-inch LCD display with 1024x768 resolution, touch
Eliminate the screen keyboard of the traditional keyboard.
The Monitor and processor are installed in a high-
Temperature workshop environment.
It comes with Windows XP.
It also has pcAny.
Places controlled through the Internet. [
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Marking tools in Colombia;
MI field, MI www. rsleads. com/709mn-
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